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Home Iron & Steel-making Furnaces, Non-ferrous Metallurgical Smelters Corundum Castable
Silica-mullite Brick
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Lightweight Mullite Brick

Corundum Castable

Categories: Cement Lime Rotary Kiln, Glass-melting Furnaces, Iron & Steel-making Furnaces, Non-ferrous Metallurgical Smelters, Monolithic Refractory, petro-chemical Hazard Waste Incinerators
  • Description
Description

Chrome Corundum Castable

Features:

Chrome corundum castable is mainly made of high-strength refractory raw materials such as corundum and chromium oxide as aggregate and fine powder, and added with micro powder. The material has the characteristics of good volume stability, high strength, good wear resistance, corrosion resistance, erosion resistance, no cracking, no peeling, etc.

Chrome corundum castable belongs to the composite corundum castable series. It is a new type of amorphous refractory material that can be used in 2000-degree high-temperature kilns. It can be used in carbon black reactors, coal-water slurry gasifiers, incinerators, smelting furnaces, and steel-making furnaces. It is used in various high-temperature kilns such as glass drawing furnaces and so on. It has good results and has a longer service life than traditional corundum castables.

The main components of chromium corundum castable are aluminum oxide and chromium oxide. These two components can produce a corundum solid solution phase under the action of high temperature. This solid solution phase has obvious high temperature resistance, erosion resistance and wear resistance. It is used in carbon black reactors, ferroalloy kilns, and coal-water slurry gasifiers with good results.

Chromium corundum refractory castable is a castable refractory material with AL2O3 and Cr2O3 as the main components. It is a neutral refractory castable. It is composed of coarse aggregate, fine aggregate, and powder in a certain proportion, and a certain amount of binder and additives are added. The material is suitable for pouring construction and molding. During construction, add binder, coagulant and appropriate amount of water, and stir and mix to make a castable with good fluidity. When used, the ratio of coarse, medium and fine aggregates and powders to the binding agent can be adjusted as needed. The binding agents used are pure calcium aluminate cement and phosphoric acid (or aluminum dihydrogen phosphate).

Application:

Chrome corundum refractory castable has the characteristics of erosion resistance, corrosion resistance, high load softening temperature (1700℃), easy construction, good masonry density and low cost. It can be used in metallurgy, petroleum, chemical industry, building materials, machinery and other industries. Kilns and thermal equipment.

Items CrG1 CrG2
Al2O3 Cr2O3 ≥ 92 89
Bulk Density g/cm3  ≥ 110℃ x 24h 3.1 3.0
Module of Rupture Mpa  ≥ 110℃ x 24h 7 7
Cold Crushing Strength Mpa  ≥ 1550℃ x 3h 12 12
110℃ x 24h 40 40
Reheating Linear Change %  ≤ 1550℃ x 3h 100 100
1550℃ x 3h +_0.5 +_0.5

 

Corundum Mullite Castable

Corundum  mullite  castable  is  made  from  high  quality  corundum  and  mullite  with  micro-powder  and  additive, widely  used  for outlet, burner lance, kiln  hood and tertiary air duct and grate cooler of cement  rotary kilns. The  advantage of Corundum mullite castable is good thermal shock resistance, low creep rate, low expansion and good performance of chemical attack resistance.

Item  Corundum Mullite castable
LX-18S LX-80MC LX-70MC
Chemical composition (%)≥ Al₂O₃+SiC 90 80 70
Bulk density  (g/cm³) 110℃×24h 3.00 2.90 2.75
Cold crushing strength (MPa) 110℃×24h 110 100 90
1100℃×3h 120 110 100
Cold modules of rupture  (MPa)≥ 110℃×24 15 12 10
1100℃×3h 18 14 12
Permanent linear change 1100℃×3h ±0.3 ±0.3 ±0.3
1500℃x3h ±0.5 ≠0 ±05
Maximum Service temp (℃)≥ 1700 1600 550
  Water addition  (%) 4.5-5.5 5.0-5.5 5.5-6.5
Use part Kiln mouth coal injection pipe

 

RH Furnace corundum spinel and corundum castable

Features:

Selection of high quality raw materials and high-quality high-grade synthetic binders,additives, use of high temperature, fluidity, Thermal shock stability, strong resistance  to  slag erosion, for RH, VOD, AOD, LF Refining furnace and  other iron and steel, nonferrous metallurgical smelter.

Item                     Corundum-spinel castables Corundum castable
Al₂O₃ (%)      ≥ 80 90
MgO(%)        ≥ 8 /
Bulk Density  (g/cm³)   ≥ 2.9 2.9
 

Cold crushing strength  (MPa)≥

110℃×24h 30 60
1600℃×3h 60 70
 

Modules of Rupture  (MPa)≥

110℃×24h 5 6
1500℃×3h 7 10
Permanent linear change  (1500℃,%) 0~+1.0 ±0.5
Working Temperature  (℃) 1700 1700

 

Corrosion-resistant corundum silicon-carbide castable

Features:

Selection of high quality raw materials and high-quality binders, additives, use  of  high  temperature, fluidity, heat  shock  Good  stability  and corrosion  resistance. For iron and steel, nonferrous  metals, electric power, chemical  and other industrial furnaces.

Item                                   
Maximum temperature  (℃) 1500
Linear change after firing  (1400℃×3h,%) -0.3~+0.2
Cold crushing strength  (MPa)  ≥ 110℃×24h 100
1300℃×3h 120
Cold Crushing Strength  (cm³)   ≤ 7
  Thermal shock resistance(700 ℃,water cooling)times  ≥ 35
SiC(%)≥ 85
Bulk Density  (g/cm³)  ≥ 2.7

 

About Lianxin:

The company has more than 20 patented technologies, more than 20 corporate honors, and international certifications such as ISO. With an annual output of 300,000 tons, the company is a leader in China’s refractory industry. As a manufacturer, we will provide you with factory direct prices. With more than 20 years of experience and a team of more than 200 professionals, we are committed to helping you find a solution that suits your needs.

What is the Price of Castable Price?

The main factors affecting the price include: quantity and type. Castables are key components for building kilns. Lianxin team will provide different pricing plans according to the different needs of customers. The price of castable varies depending on the quantity and model selected. Customers who order large quantities of the same model can enjoy greater discounts.

About delivery time: Standard size bricks can be delivered immediately.

Regarding customized castables, we have rich experience, short production cycle and fast delivery time.
In addition, we can also provide kiln material solutions and a series of technical guidance for construction according to the specific needs of customers.

Lianxin castables are your solution!

With over 20 years of experience and a team of over 200 professionals, we are committed to helping you find the solution that’s right for you.

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      • Ramming Mix
      • Fire-resistant Plastic
    • Insulating Refractories
      • Lightweight Mullite Brick
      • New type insulation high-RUL brick
      • Lightweight brick series
      • Alumina Silicate Refractory Fiber Products
      • Fire resistant prefabricated parts
      • Gun Mud
  • Application
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